BDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy LoadsBDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy LoadsBDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy LoadsBDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy Loads
BDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy LoadsBDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy LoadsBDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy LoadsBDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy Loads

BDG Low Voltage Rail Powered Transfer Cart | Heavy Duty Electric Transfer Cart for Molten Metal & Heavy Loads

BDG Low Voltage Rail Powered Transfer Cart Technical Specifications

Model: BDG Series

Load Capacity:

25 Tons - 500 Tons (Customizable)

Typical Models:

BDG-25T, BDG-50T, BDG-100T, BDG-150T, BDG-200T, BDG-300T, BDG-500T

Table Size:

3500×2000mm - 10000×3500mm (Customizable)

Running Speed:

0-25 m/min (Adjustable)

Power Supply:

AC 380V/660V converted to AC 36V/48V rail power

Rail Gauge:

1435mm standard / 1067mm / Custom

Control Options:

Hand Pendant / Wireless Remote / PLC Automatic Control

Operating Temperature:

-20°C to +80°C with heat protection options

 

Description

Key Features

No onboard batteries means no charging breaks or battery replacement costs. The cart runs as long as the rail system is powered.

The rail voltage is reduced to 36V or 48V, improving operational safety in industrial environments.

Designed for furnace areas and molten metal applications with optional heat shielding and insulation systems.

 

Running distance depends only on rail length, making it suitable for long-distance transportation.

Standard models support 25-500 tons, with customized designs available for larger loads.

Provides stable movement and powerful starting performance under full load conditions.

Table Size:

3500×2000mm - 10000×3500mm (Customizable)

Running Speed:

0-25 m/min (Adjustable)

Power Supply:

AC 380V/660V converted to AC 36V/48V rail power

Rail Gauge:

1435mm standard / 1067mm / Custom

Control Options:

Hand Pendant / Wireless Remote / PLC Automatic Control

Operating Temperature:

-20°C to +80°C with heat protection options

24/7 Operation

Low Voltage

Heavy Load

Continuous Run

Rail Power

Up to 500T

Heat Resistant

Long Distance

Smart Control

High Temperature

Rail Transport

 

 

 

 

 

Parameters

Parameter

Specification Range

Mode

BDG Series

Load Capacity

25 Tons – 500 Tons (Customizable)

Typical Models

BDG-25T, BDG-50T, BDG-100T, BDG-150T, BDG-200T, BDG-300T, BDG-500T

Table Size

3500x2000mm – 10000x3500mm (Customizable)

Running Speed

0–25 m/min (Adjustable via VFD)

Power Supply

AC 380V/660V -> Step-down to AC 36V/48V on rails

Rail Gauge

1435mm (Standard) / 1067mm / Custom

Wheel Diameter

300mm – 700mm (Forged Steel / Cast Steel)

Rail Type

QU70, QU80, QU100, QU120 (Insulated)

Control Mode

Hand Pendant / Wireless Remote / Fully Automated

Operating Temperature

-20°C to +80°C (With Heat Shield)

Conduction System

Sliding Block / Wheel Conduction

 

Process

 Customization Options

  • Voltage configuration
  • Enhanced rail insulation systems
  • High-temperature protection systems
  • Flat deck, V-deck, lifting deck, and roller deck designs
  • PLC automation and RFID positioning
  • Custom rail layout and installation support

 

 

Applications

Steel Mills & Foundries:

Used for transporting molten steel ladles, iron pots, and heavy furnace materials.

Heavy Machinery & Shipbuilding:

Ideal for moving generator rotors, press frames, ship blocks, and large fabricated components.

Automated Production Lines:

Can integrate with PLC systems for automatic shuttle transportation.

Ports & Logistics:

Suitable for oversized cargo and heavy project transportation on fixed rail routes.

Notes

Why Choose BDG Transfer Cart

  • Integrated power system design including cart, transformer, and rail conduction system.
  • Proven performance in steel mills and extreme industrial environments.
  • Precision-machined wheels and axles for stable operation.
  • Complete turnkey solutions from design to installation.
  • Designed according to international industrial safety requirements.
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     Frequently Asked Questions

    Q: How does BDG prevent voltage loss over long distances?

    A: The system uses optimized copper conductors and optional booster transformers to maintain stable power supply.

    Q: Can BDG transfer carts work in hot environments?

    A: Yes. Heat shields, insulation materials, and high-temperature components can be added for furnace-side applications.

    Q: Can the cart run on curved tracks?

    A: Yes. The wheel system and rail design can be customized according to the required curve radius.

    Q: What is the difference between BDG and battery transfer carts?

    A: BDG is designed for continuous operation, high-temperature environments, and fixed routes. Battery carts are more suitable for flexible routes and shorter distances.

    1. Contact Us

    A complete BDG transfer cart system includes more than the cart itself. Share your load capacity, travel distance, rail layout, and working environment.

    Our engineering team will provide a customized low voltage rail powered transfer cart solution for your facility.

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